Top machining |
Pinning, Pipe conification, Combilaser, Pipe bending, Welding, Laser cutting
|
---|---|
Max turning |
D.300 L.600
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Max milling |
1600x500
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Other processes |
Painting (exterior)
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Operating sectors |
Armaments, Furnishings, Equipment, Automotive, Construction, Pharmaceuticals, Fire-fighting systems, Pipe manufacturing, Other sectors
|
Work area | 6000 mĀ² |
Employees | 40 |
Metals/Materials |
Iron, pipe and sheet / Special steel only sheet / Aluminum only sheet
|
Favorite lots |
Small series / Large lots / Periodic series
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Certifications |
UNI EN ISO 9001
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Complex products and processes are the daily challenges that Metalway personnel, supported by cutting-edge technologies and powerful software, face daily to offer to customers products qualitatively excellent in the context oflight engineering industry.
Founded in 2001, Metalway has a factory of over 6.000 square meters, external goods handling areas, tooling trolleys, light and heavy vehicles to allow the movement of raw materials.
However, the most important asset is made up of its human resources, a team that conceives and safeguards ideas, intuitions and acts with skill enclosing the true essence of corporate success: in short, a extraordinary human capital.
A varied fleet of machines consisting of adaptive fiber lasers, tube lasers, automatic folding machines, pinners, pipe bender, welding robots and a department dedicated to manual welding of precision, is available to customers for the creation of precision products of any size.
Metalway has 4 double-pointed pointing stations, a welding robot - to reach the most difficult corners - and above all with various workstations with specialized welding operators. Thanks to the welding templates, operators are able to guarantee high standards and consistency even with manual welding. Cleaning and control complete this processing phase which is the flagship of Metalway.
The conification process allows us to reduce the diameter of the pipes, making them conical. This process takes place by means of cold mechanical hammering on pipes of various sizes and lengths. In fact, the department that carries out this process is equipped with various moulds, which adapt to the customer's needs, according to the sectors of use.
A powerful and sophisticated machine at the same time, which allows you to carry out laser processing and punching of sheet metal, even of high thicknesses. Complete with loading and unloading trolleys, it represents an added value in the production of cabinets and lockers, and allows to achieve a remarkable performance of daily volumes.
The new L3 laser system is versatile, transversal and is capable of responding to market needs and product mixes in a more flexible way, thanks to its high degree of automation and digitization. To meet the different production needs, L3 has introduced a high power density 6kW source and a 10kW one. Efficiency and productivity are achieved by eliminating downtime, optimizing the process and simplifying system control.
Right and left bend in process, with fixed and variable radius, flat, edge or inclined section, in single or multi-radius, with round, oval, rectangular tube, pre-machined with holes and slots. Aesthetic quality and minimal out-of-round even on small radius to medium diameter ratios. The high quality standards are the result of the control of the reactions of the material in the process and the consequent management of the working parameters.
Metalway has 4 double-pointed pointing stations, a welding robot - to reach the most difficult corners - and above all with various workstations with specialized welding operators. Thanks to the welding templates, operators are able to guarantee high standards and consistency even with manual welding. Cleaning and control complete this processing phase which is the flagship of Metalway.
Metalway has a laser system for processing square and round tubes and one for processing sheet metal. The systems are set up with automatic unloading and loading elements that allow you to extend the working hours 24 hours a day without supervision, with excellent performance on production times.
The painting, when necessary, is the phase that adds an aesthetic and quality value to the products. The products are painted with different types of paint, epoxy or liquid, fireproof or not, based on the specific requests of the customer. The painting is a phase of the process that is carried out by an external contractor, near the company.
Why choose us?
Precision, efficiency, compactness combined with preparazione ed extensive experience characterize Metalway, a company with over twenty years of experience of metal working which, by acquiring new technologies on the market, he strives daily to create innovative products and help customers meet the challenges of the modern world.
The company organization foresees a Lean structure with a limited hierarchy, since we are aware that the I work in team it is what allows us to divide responsibilities e multiply successes.
At the helm of the company sits Mrs Lorella Pedicone, who has participated in the foundation and management ofcompany. From the wealth of his extensive experience and from the benefit of having one of the founders actively enlisted in the day-to-day running of the business comes the certainty of one constant quality .
Our mission is to offer a complete service to customers, from design to production, and to strive for constant improvement, with the same enthusiasm as on the first day.
Machine name: Adige lasertube
DATA: Thanks to the automation of all the adjustments, this machine that performs the laser cutting of metal tubes, is able to guarantee high production standards and operational flexibility.
Machine name: Salvagnini L3
DATA:
Salvagnini was among the first companies in the world to invest in fiber technology.
The L3 laser system is able to respond to different market needs and to work a mix of products in a more flexible way thanks to its high degree of automation and digitization.
Increasingly smaller batches require rapid automation for fast production changeovers or in masked time. Likewise, the range of thicknesses that can be worked and the cutting performance depend on the power of the source.
To meet the different production needs, L3 has introduced a high power density 6kW source and a 10kW one. Efficiency and productivity are achieved by eliminating downtime, optimizing the process and simplifying system control.
L3 is an agile laser: the proprietary functions, the multifunction human-machine interface and the artificial vision systems allow the operator to effortlessly solve the problems he encounters on a daily basis in his work, guaranteeing the traceability of the parts, supporting the operator in picking of the pieces and notifying, in real time, the progress status to the production manager, be it human or virtual.
Machine name: Power first
DATA: Prima Power is a press brake which, thanks to the large tool capacity, can make bends of any kind on the steel sheet. Equipped with autonomous loading and unloading, enhanced by a latest generation control processor, it allows meticulous control of production times, allowing us to guarantee customers punctual deliveries.
One of the most important resources of our company is certainly the staff. A team that conceives ideas and intuitions, and acts carefully ensuring business success.
Metalway has ISO 9001 certification, issued by ICILA, a specific certification body for the furniture and wood sectors.